A common requirement for contractors doing business with the Department
of Defense is to label each piece of equipment with an item unique identifier,
or IUID. The DoD uses this IUID to track the equipment throughout its lifetime.
MIL-STD-130 spells out
requirements for the IUID, which is
typically a 2D Data Matrix bar code. The label must last the lifetime of the
equipment — potentially decades — and withstand a variety of environments.
While that’s a key consideration in designing the labels, even more fundamental
is ascertaining that the label can be reliably read and interpreted in the
first place. That’s where IUID verification comes in.
How a contractor incorporates verification into the overall
manufacturing process depends on whether the labels are purchased from an
outside supplier or produced in-house. For those making labels themselves, it’s
a good idea to verify the labels as soon as possible after they’re produced.
That way, problems are detected and can be fixed before many more defective
labels are produced. This prevents the waste of time and resources. Continuous
monitoring of the IUID verification labels may also indicate when the labelling
equipment needs maintenance — before the labels become unreadable.
A prime contractor receiving items from a sub-contractor for a DoD
project must also make sure those items are labelled in compliance with MIL-STD-130. Not doing so can result in delays in
fulfilling the contract and added expense for the contractor.
IUID verification covers a wide range of parameters. An ideal IUID label
will be perfectly square with good contrast between dark and light areas. Dots
will be round rather than oval. Dots will stay within the boundaries of the
square, and will be surrounded by an empty “quiet zone.” The quiet zone is
needed in order for automated Data Matrix readers to be able to read the code.
Verification software assigns a grade to a number of aspects of the label as
well as an overall grade for the code.
Another option is to purchase labels from a manufacturer who will take
care of verification for you. For example, Jet City Laser provides 100%
verification of Data Matrix labels. Syntax validation is also included. Every
shipment of labels includes a CD with IUID verification and validation results. Jet City produces
labels in a wide range of materials to suit nearly any application. Laser marking,
chemical etching and dot peen are among the options.
Contractors can spot check the labels received from a supplier for
readability as an additional quality control measure.
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